Concrete Block Brick Paver Tile Interlock Block Making Machine

• Customization: Available
• After-sales Service: Whole Life
• Warranty: One Year After Installation
• Model NO.: QT12-15
• Certification: ISO
• Customized: Customized
• Automatic Grade: Automatic
• Type: Vibration Molding
• Model No.: Qt12-15
• 40X20X20cm Block: 12PCS/Drop
• Vibration: Motor Vibration
• Working Method: Automatic
• Transport Package: Standard Sea Freight Packing
• Specification: 9450*3300*2700
• Trademark: HAWEN
• Origin: China
• HS Code: 8474809090
• Production Capacity: 300sets/Year

Product Description

 Brief Introduction

QT12-15 is a hydraulically operated universal block machine ,it is well known for its high performance and excellent flexibility.  The intuitive control makes this the ideal machine for the economic production of paving stones, large slabs, kerbs, hollow /solid blocks and special products.

QT12-15 Cement brick making machine is fully automatic with PLC (Programmable Logic Controller) intelligent control.
The control system of brick making machine is equipped with SIEMENS PLC, production program, malfunction diagnosis system and remote control function,easy for operation and maintenance.
Main forming machine equipped with a basic Face-mix device,it  make the double layer paving stone just by changing the mould.

Features of QT12-15 Automatic block making machine:

Vibration Table System 

Vibration table consists with dynamic table and static table. When vibration starts,dynamic table vibrate,static table remain static,so all the vibration will be focus on the dynamic table;
The vertical vibration made by eccentric vibration shaft will guarantee the quality and density of concrete products.
And vibration table placed on rubber spring could greatly reduce noise around 10~15 decibel and avoid damage to machine;

 
Hydraulic system 
The double vane pump is world famous brand "Albert" to coordinate Japanese "Yuken"Double proportional valve,the vibration amplitude and frequency could be adjusted freely. With proportional valve, the flow and pressure of each movement could be adjusted on touch panel according to actual situation;Through the double proportional valve,different actions can be completed  simultaneously so as to save the cycling time thus the production capacity can be greatly improved.

PLC Control system
The PLC in Control system adopts world famous brand Mitsubishi,Touch panel use FLEXEM, Easy operation,low failure ratio, machine running stability and high reliability, convenient for machine maintenance and troubleshooting.
The Sensor Light showing each movement of block making machine being installed in the operation panel of PLC control cabinet,easy to monitor each movement of block making machine and easy for maintenance.

Moulds 
Hard-wearing mould boxes and tampers are precision made to customer specifications,all the moulds under quenching and heat treatment. The surface rigidity of the steel can reach to 58-62HRC ensure the service lifespan reach 100,000 cycles.

PL1600-3 Concrete batching machinebatching machine(3 bins)

JS1000twin shafts Concrete  mixer operation on site

 This feature allows for precise control over the proportions of various components, ensuring consistent quality in the final product. It is equipped with a vibration device to ensure smooth material discharge, preventing clogging and maintaining a continuous flow of materials. The vibration device is specially designed to handle different types of materials without causing any damage or degradation to their properties.

Based on different types of aggregates and different product gradations, the system uses a pre-set aggregate mix ratio to achieve the desired results. This ratio can be easily adjusted based on specific requirements, providing versatility in production. Employing high-precision sensors and advanced algorithms, the equipment ensures that the mixing process is conducted with utmost efficiency and minimal error. The sensors constantly monitor the mixing process, making real-time adjustments if necessary to maintain the desired proportions.

In addition, the equipment is designed with user-friendly interfaces, enabling operators to easily program and control the mixing process. 

The JS1000 twin shaft concrete mixer is a robust and efficient piece of equipment that is widely used on construction sites for various mixing operations. With its durable design and powerful motor, this machine can handle large volumes of concrete mixtures with ease.

One of its key features is the exceptionally fast stirring speed, which significantly reduces mixing time and increases overall productivity. This not only saves time but also ensures a consistent and high-quality mix, making it an ideal choice for busy construction projects. 

Additionally, the JS1000 is known for its reliability and low maintenance requirements, further contributing to its popularity in the industry.

The mixer's twin shaft design ensures thorough mixing, preventing any segregation of ingredients and resulting in a uniform final product. Its user-friendly control panel allows operators to easily adjust the mixing parameters, providing flexibility in meeting different mixing demands.

Overall, the JS1000 twin shaft concrete mixer is a valuable asset to any construction site, offering a combination of efficiency, quality, and durability.

Progressive electrical control system for brick making plant

Key Features of the Advanced Electrical Control System:
 
1.Smart PLC Automation:
    —Utilizing German or Japanese PLC systems (Siemens/Mitsubishi) to ensure ultra-reliable process control.
   — Programmable logic automates various functions, including: Raw material feeding, mixing cycles, molding pressure and vibration, as well as curing and stacking sequences.
    —Self-diagnostic alerts are available for predictive maintenance, preventing potential issues before they occur.
 
2.Human-Machine Interface (HMI) Touch Panel:
   — Equipped with a 10" high-resolution color touchscreen (Siemens/Weinview).
   — Real-time monitoring of production speed, machine status, error alarms, and output statistics.
    —One-touch parameter adjustment allows for easy configuration changes to suit different brick types.

Advance hydraulic system for block making machine   

1.The robust high-pressure hydraulic pump generates formidable and steady pressure, reaching up to 21 MPa or even higher. This ensures dense block molding and uniform compaction, which significantly enhances block strength and bolsters resistance to cracking.
2. The advanced proportional valve control allows for precise adjustment of oil flow and pressure via the PLC touch panel. This enables smooth acceleration and deceleration, thereby reducing mechanical shock and wear on components.
3. The double-cylinder design, featuring up/down compression, guarantees balanced force distribution for consistent block formation. This design improves molding speed without sacrificing structural integrity.
4. The system is optimized for energy efficiency, incorporating a variable displacement pump that curtails power consumption during idle cycles. Additionally, a load-sensing hydraulic circuit dynamically adjusts system pressure in response to changing operational demands

Precise mechanical  system for  paving  making machine

Engineered for heavy-duty operation, this robust system guarantees consistent output quality while minimizing wear and maintenance.
 
Key Components & Technical Features:
1. Heavy-Duty Frame Structure.
—Reinforced steel construction (12-16mm thick) with anti-corrosion treatment.
—Vibration-dampening design to maintain stability during operation.
—Modular assembly for easy transportation and installation.
2. Precision Molding System.
—Hardened steel molds (HRC 55-60) with chrome plating for:
   Extended service life (50,000+ cycles).
   Sharp edge retention.
   Easy demolding.
—Quick-change mold mechanism (tool-free adjustment <5 minutes).
—Multi-cavity designs for simultaneous production of different patterns.

Specification

Main Technical Specifications for QT12-15 Block Making Machine
Motors Power:	68KW For Main forming machine parts only
Machine Dimensions:	9800x2300x2800mm
Cycle times:	14~22s
Vibration:	Electrical Vibration
Vibration Frequency:	2800~4500rmp
Pallet Size:	1350x880mm or 1400x840mm
Gross Weight:	About 12T
Raw Materials:	Crushed stone, sand, cement, dust and coal fly ash, cinder, slag, gangue, gravel, perlite, and other industrial wastes
Applied Products:	Concrete blocks, solid/hollow/cellular masonry products, paving stones with or without face mix, garden and landscaping products, slabs, edgers, kerbstones, grass blocks, slope blocks, interlocking blocks, etc.
Applied Fields:	Widely used in buildings, road pavings, squares, gardens, landscaping, city constructions

Capacity sheet for QT12-15 Automatic brick making machine

the process of producing brick-making machines in  workshop

 In the workshop,the producing process  involves a series of precise  steps, each contributing to the overall quality .

Container loading in workshop for customers overseas

In our workshop, we efficiently and precisely manage container loading for customers overseas. Our team meticulously checks each item against the manifest to ensure they are accounted for and in good condition.  

APPLICATION OF QT12-15 BLOCK MAKNG MACHINE

Our Service 

 Pre-sale service support
According to every customer's demand and budget, we offer the professional  factory set up solution, factory layout design, process flow design. More importantly, we welcome every customer to visit our factory and visit our customer site before placing the order 

On-sale service support
Assist clients to finish the factory planning,like foundation construction, power preparation,water pool preparation,etc. Before delivery equipment to customers, complete debugging and checking,our machine will do hot testing in workshop with material. Provide a full instruction manual for the block making machine. Provide technical guidance for the installation , including installation advice and electrical connection.

 
After-sale service support
Send technicians to installation site for the guidance, equipment commissioning and training. Provide high-quality spare parts thoughout the year, and the maintenance technicians are always ready to provide technical help.

Company Profile

Company Information

Hawen block making machines are for the manufacture of concrete bricks, blocks and paving. The machines are manufactured to heavy-duty standards to ensure long life, high performance and the manufacture of quality products.

Hawen Machinery Co., Ltd.

Hawen Machinery is the leading manufacturer of concrete machinery and plant. With quality and service,  Hawen Machinery are not only distributed and found in use all around China, but also in different countries wordwide.

other hot product:QT4-15

other hot product:QT6-15

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FAQ

1. How many square meters required to set up a block factory?
A: Generally,the whole factory requires 3000-5000 square meters, including the recommended workshop to cover the equipments at 300-500 square meters,equipments are suggested to be kept under the shed.
 
2. What kind of material can be used to produce concrete block?  
 Crushed stone(Max.10mm),sand and Cement as raw material,stone powder,coal fly ash, cinder, slag,gangue, gravel, and other industrial wastes.And if customer makes the top colored paving stone,then the face material of fine sand and white cement and pigment are required.
 
3.Can I get the warranty for the machine?
A:The warranty for the machine is one year after installation or 15 months after shipment,whichever comes first.Spare parts will be sent to customers for free  during the warranty period.     
 
4.What is the delivery time?
A:The delivery time takes 35 days upon receiving the down payment and mould drawing approval from customer.
    
5. What about your payment terms?
A:Generally,T/T ,it requests to pay 30% as deposit before production, and 70% as the balance before delivery.
 
6. How to prepare the foundation for the equipments?  
A:The foundation drawing for the whole plant will be provided within 07 days after the order confirmed,customer could prepare the foundation construction according to the drawing provided.  
 
7.How about the installation & commissioning ?
A: After the equipments arrive customer's site,and the preparation for the foundation,water & electricity are ready, one of our technician will be dispatched for the installation & commissioning,the technician will train customer's staff for the operation and maintenance of equipment.
 
8. How about the installation cost?
A:Customer  is responsible for round-way airline,hotel&meals as well as allowance at USD120/day.
 
9. Are the machine be tested in your factory before shipment?
A:Yes,all of our machines will be tested in our workshop before container loading.You are warmly welcome to do the inspection before shipment.
 
10.How to come to your city?
A:You could take the international flight to  Shanghai,Beijing or Guangzhou airport first,then take the domestic flight to Jinjiang or Xiamen airport,we will pick you up from Airport.
Or take the high speed train From Guangzhou to Quanzhou train station.
 
Alternative title: Block making machine with batching